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BF -1100 rotary hydraulic mounting machine

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BF -1100 rotary hydraulic mounting machine

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Performance and utility

This machine is rotary paper jam cover equipment, using imported frequency converter stepless speed regulation, photoelectric count, digital display, less glue, low cost, paper after mounting solid, flat, straight, is the production of various high-quality packaging advanced equipment.

Advantages:

Castings for 1. base wall panels have better seismic resistance and stability.

2. frequency converter stepless speed regulation, photoelectric counting, digital display;

The wall thickness of the 3. paper roller is 28-29 mm, the two pressure rollers are solid, the bottom and surface are firmly combined, flat, the production products are beautiful, straight, do not wait for drying time, can directly enter the next die-cutting process;

4. into 3 times hydraulic pressure, bottom, surface combination firm, flat, production products beautiful, straight;

5. sizing uniform, less amount of glue, low cost, do not wait for drying time, can directly into the next die-cutting process;

6. work and adjustment design humanized, easy to adjust, easy to operate and transport;

7. cots by domestic well-known manufacturers supporting (Hebei Chunfeng Yinxing);

Main technical parameters

Mounted 1100×720 mm

Minimum mounting size 350×350 mm

 Frame speed 5-50 sheets/min 5-50 Pcs/min

Paper thickness g/m 120-8002

Total motor power kW 5.2

Machine weight kg 2700

Size 2150×1700×1600 mm

Performance and characteristics

This machine adopts the resin sand integral casting, the casting strength is high, the density is good, the wear resistance, is not easy to deform, the machine main closing parts < big drum, the pressure roll > uses the thick wall seamless steel pipe, after the heat treatment < tempering, quenching, chromium plating > technology, causes the material hardness, the strength to increase greatly <℃48-50), is not easy to deform, the surface is smooth. The whole transmission structure abandoned the traditional chain transmission mode and replaced it with more stable gear transmission, which ensured the high precision and good stability of the transmission process. The pressure part adopts hydraulic control system, which can automatically adjust pressure, make pressure more balanced and stable, and reduce the time process of frequently adjusting pressure because of changing products. In order to operate conveniently and reduce waste, our company makes more effective adjustment to the paper feeding positioning system, and adopts double photoelectric control to ensure that there is a piece of paper or bottom paper that is not in place and does not move. According to the customer's different requirements for product accuracy, our company in the use of offset printing teeth to the paper, the front of the positioning method, the development of a separate side pull gauge system, so that mount alignment more accurate, for customers different accuracy requirements, to be selected. In addition, we use the bottom glue way, more effective control of the amount of glue, can use a very small amount of glue, to achieve a good bonding effect, plus balanced hydraulic pressure, increase the product after mounting straightness, flatness, bonding fastness, so that the product can immediately into the next process processing.

Comparison of mechanical products with similar functions

The traditional paper mount machine is to use glue coating on the surface of the paper, with a large amount of glue, because the main composition of glue is water, and occupy an absolute large component, so that the larger the amount of glue, the more moisture, the longer the drying time, paper mount after the stiffness, flatness is not good, poor adhesion, easy to appear degumming, variant, mildew and other problems, and our production of paper mount machine is using very little glue, strong and balanced pressure, breaking the fiber on the paper glue surface, glue coating on the pores of paper, adhesive bonding, so the paper mount is more solid after sticking.

Comparison with glue:

Grey board: gram weight ×1.55= thickness

1000 g ×1.55=1.55 mm

1200 g ×1.55=1.8 mm

1300 g ×1.55=2 mm

White board: gram weight ×1.1= thickness

1000 g ×1.1=1.1 mm

Machine: single side thickest 1.0 mm (700 g or so gray board ,1000 g white board gray bottom white) both sides total thickness 1.5 mm..

Manual 1000,1100: One side thickest 1.0 mm (one side can reach 1.2 mm, but finished product will bend) both sides total thickness 1.5 mm..

Type 1300: one side thickest 2 mm, thinnest 120 g, both sides total thickness 2.5 mm.

Statistics according to the market usage of our products :(according to the information provided by customers to take the average) an average of 50 kg of glue can produce 7500㎡ of finished products, converted into common open format about 13000 sheets.

 

 

Comparison between BF-1100 card mounting machine and other manufacturers

Serial number

Comparison site

BF-1100 card mounting machine

Other manufacturers

1

Big paper bite

Drum wall thickness is 28-29 mm; the whole after heat treatment, surface quenching, surface hard chromium. Diameter φ345, to smooth the finished product

Wall thickness about 20 mm, no heat treatment ,φ320 diameter

2

Cots

Hebei Chunfeng Silver Star Cots Factory, is a well-known domestic manufacturers, shaft core are heat treated

Domestic ordinary cots manufacturers

3

Pressure roller

Solid steel roll (also available cots)

 

4

Wallboard base

All castings, with annealing treatment, anti-seismic, stable, non-deformation

Some factory bases are welded

5

Bearing

Harbin and other well-known domestic manufacturers are used in important parts

Domestic General Bearing

6

Pneumatic element

All of them are purchased from Yadek Company, which belongs to the world famous manufacturer

General manufacturers

7

Control front cam

Installed on the outside of the wall panel, smaller than the large drum, easy to adjust

On the inside of the wall panel, it's one to one with a large drum, bulky and difficult to adjust

8

Paper thickness applicable

Between the roller clearance can be adjusted, applicable to a wide range of paper ,80-700 g.

Can not adjust, applicable paper thickness 150-500 g

9

Closed tooth spring

Installed on the outside of the drum, easy to adjust, easy to replace

The closed tooth spring is difficult to adjust and replace in the drum

10

Hydraulic system

Installation of automatic pressure holding element, the motor only work below the set pressure to make up the pressure, until the set pressure stop work. The oil cylinder is mounted on the wall panel with beautiful appearance

There is no pressure retaining element, the valve is manually closed to hold pressure, and the oil cylinder is mounted on the machine

11

Side gauge

Optional, further improve mounting accuracy

None

12

Auto glue

Optional, reduce loss, increase efficiency

None

13

Simple Paper Collection

Optional, reduce labor intensity. Improving efficiency

None

Keyword:
mounting machine
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