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LK2-106MTF-B Automatic Foil Stamping and Die Cutting Machine With Stripping

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LK2-106MTF-B Automatic Foil Stamping and Die Cutting Machine With Stripping

A dual press machine for sheet paper which can finish: 1. hot foil stamping + die cutting + Stripping 2. hot foil stamping + hot foil stamping 3. hot foil stamping + embossing + die cutting + stripping in one pass.
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Technical parameter

Max. sheet size

760×1060mm

Min. sheet size

350×400mm

Max. die cutting size

746×1060mm

Max. stamping size

746×1060mm

Gripper margin

8-17mm

Cutting accuracy

±0.1mm

Paper range

80-2000g/m2(cardboard)

≤4mm(corrugated)

Max. working pressure

2.6 ~ 5.6 MN

Max. mechanical speed

7800s/h

Max. stamping speed

7200s/h

Press 1 foil pulling shafts

Longitudinal 3,

Transversal 2

Press 2 foil pulling shafts

Transversal 2, Longitudinal 2 (as option)

Press 1 Zones individually heated

12 heating zones

Press 2 Zones individually heated

12 heating zones

Max. foil diameter

250mm

Max. delivery pile height

1300mm

Max. feeding pile height

1500mm

Main motor power

40kw

Heating pipe power

48kw

Servo motor power

22.4kw

Total Machine power

105kw

Air requirement

40T

Machine weight

0.6Mpa,>0.37m3/min

Overall machine dimension

10484×5862×2888mm

 

Description

  1. Double-station design, one passing paper can be completed foil stamping, embossing debossing, die cutting any two processes and stripping reducing time and saving labor costs.
  2. Small space requirement, process flow time is short, greatly improve production efficiency, rapid completion of production targets.
  3. Compact design concept, fine assembly, good stability, safety, low noise.
  4. Worm gear, worm rod, crankshaft drive technology, die cutting high pressure, long service life.
  5. Imported high-precision cam indexing unit, die-cutting high precision, stable performance, stable running.
  6. European technology feeding head, sucking paper adjustable, stable, accurate, paper various applicability.
  7. Non-stop feeding, pre-coding paper pile and auxiliary paper delivery device, shorten the auxiliary time, improve work efficiency.
  8. Die-cutting chase and sole plate structure, user-friendly design, installing and adjusting mold quick and easy.
  9. Pneumatic locking chase device, frame fixed more secure, accurate, timesaving.
  10. Front lay automatic adjustment, side lay and paper delivering device fine adjustment, paper positioning convenient and accurate.
  11. Double sheets, crooked sheets, empty sheets photoelectric level control, to ensure accurate and stable paper, reduce waste.
  12. Modular electrical control design, the use of imported international famous brand electrical components to ensure accurate control, good reliability.
  13. Touch-screen man-machine interface, running real-time dynamic monitoring display, machine adjustment, troubleshooting convenient and quick.
  14. Circulation cooling oil supply system to ensure that the machine moving parts with good lubrication, durable.
  15. Regular quantitative automatic oil supply system to ensure that other moving parts of the machine fully lubricated, long service life.
  16. Chain and gripper bars are imported adjustable device to ensure that the machine die-cutting accuracy.
  17. The design of two separate console table, so that operator could be more convenient and efficient to control the system.
  18. Pre-heating system is more convenient, user-friendly, save time.
  19. Automatic pressure regulator system controlled by the servo, more accurate and convenient pressure adjusting.
  20. No paper automatically reducing pressure, to extend the mold life.
  21. Non-stop sampling function, improve production efficiency.
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Non-stop Feeder

• Imported Non-stop High-Speed Feeder
• Feeder anti-collision protection
• Feeder electric adjustment
• “SMART” - One button start function, feeder is automatically in position • Synchronous belt drive to ensure the accuracy of paper feeding
• Left and right movement function of pile tray
• Adjustable paper feeding side blowers
• Pre-stacking paper function, non-stop paper feeding function
 

Feed Table

• Imported belts
• The belt is automatically tightened, no need to adjust
• Adaptive pressure wheel
• Electrical front lays
• Push-pull integrated side guides
• Imported Antistatic pattern stainless steel
• Ultrasonic double sheet detector (optional)
• “SMART” - One button start function, feeding wheel is automatically in position (optional)
 

Host station

• Electrically pressure adjustment function
• Automatic pressure keeping and pressure reduction function
• Imported intermittent mechanism and synchronous belt drive to ensure running accuracy
• Presetting Table (optional)
Frame and Bottom Plate

• Two-way one button locking device for chase and bottom plate
• Positioning locking function of frame and host to ensure operation accuracy
• Anti-drop protection function for chase and supporting plate
• Integrated bottom plate, change job fast
• Steel plate imported from Germany
• Quick-lock cutting board frame with center positioning
• Cutting plate fine adjustment
Host Structure

• Host with exclusive and innovative design and is made of specially treated materials
• Extremely high strength, toughness and service span
• Can withstand greater working pressure and working speed
 

Foil Stamping Station

• Exclusive innovative foil stamping structure
• Two foil stamping stations help to finished complicate job in one pass
• The first foil stamping station has 3 longitudinal and 2 transverse foil shafts
• The second foil stamping station has 2 transverse foil shafts (add 2 more longitudinal shafts for optional)
• 12 independent temperature zones to avoid interstitial temperature differences
• Independent temperature control, energy efficient
• Preheating function in temperature zone, save time
• Hot stamping memory function,  storing operation recipes, reduce makeready time
• Extremely large operating space , reduced labour intensity
• Longitudinal foil group of the first foil stamping station has electrical foil feeding system, greatly saving time, improving work efficiency
• The first foil stamping station has an air shaft unit , multi-purpose, suit for large areas of aluminium foil
• Holographic foil stamping (optional)


Foil Stepping Function

• Independently developed, exclusive system
• Automatic foil stepping calculation function, foil stepping optimisation function
• Up to 6 sets of irregular foil stepping with different spacing can be calculated automatically
Foil Break Detection System

• On-screen operation, easy to use
• Sensitive detection, reducing waste of aluminum foil and paper
• Independent switch
 

Stripping Station

• Stripping part in three frames mechanism
• Three frames with center positioning function
• Automatic in place function of the upper stripping frame by one key
• Upper stripping frame moving up and down pneumatically
• Automatic locking function of the upper stripping  frame by one key
• Quick locking function of the middle stripping frame
• Quick positioning function of the bottom stripping frame
 

Delivery

• Automatic non-stop auxiliary delivery function
• Non-stop sampling function
• Servo-controled braking brush with motorized adjustment function (length and angle)
• Rear jogger fine adjustment device
• Tape inseter (optional)
• Safety light curtain
• “SMART” - One button start function, delivery is automatically in position 
• Paper delivery fan system. It can be adjusted individually; infinitely variable speed.
• Automatic intermittent lubrication system
 

Control System

Operating System

• 24-inch industrial control large-size true color touch capacitive screen
• Easy operation and visualized functions
• Automatic screen off function, environmental protection and energy saving
• Production operation monitoring, data statistics function.
• Imported motion control system, Ethercat real-time industrial bus structure
 

Electrical System

• Modular design of electrical system
• All imported electrical appliances, quality assurance
• Remote module, fast and convenient maintenance
• Large-capacity air circulation filter system for electrical cabinets
• Air conditioner for electric cabinet
 

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